+39-0521835858

RM-POLICUT3D

Price starting from:
22.000 € ex. works

For further information contact our sales department at (+39)-0521835858

CNC HOT WIRE CUTTER

Start to create 2D and 3D shapes with the hot wire cutting technology.

RM-PoliCut3D is a CNC hot wire cutter with 6 interpolated axes, that allow you to make amazing custom shapes for visual communication and industrial production.

With its easy-to-use CNC hot wire cutting system, you can cut any kind of shape quickly and easily, without having to use complicated 3D design software.

FIELDS OF APPLICATION

You can use RM-PoliCut3D for a wide variety of cutting applications.

The hot wire cutting technology, combined with computer numerical control, is extremely versatile and can be used to realize:

  • 3D shapes and letters,
  • Architectural elements in polystyrene,
  • Thermal coats and exterior walls,
  • Decorations for: fairs, theaters, and cinemas,
  • and much more…

WORKING MATERIALS

With the RM-PoliCut3D you can have very clean cuts on any type of polystyrene. The CNC hot wire cutting technology allows you to cut both EPS expanded polystyrene and extruded XPS polystyrene.

The numerical control of the CNC hot wire cutter adjusts automatically the temperature of the wire and it also allows you to cut thicker and more compact polystyrene blocks.

STRUCTURE OF THE HOT WIRE CUTTING MACHINE

RM-PoliCut3D has been built to assist you in the long run.

The solid reinforced aluminum frame is able to ensure perfect alignment of the axes even after years of use. The rigid worktop in forex supports heavyweight polystyrene blocks.

Upper supports along the profiles help to maintain a constant unobstructed position of the rough which will ensure the fastening of larger and bulky blocks.

WIRE CUTTING WORKING AREAS

The widest variety of CNC hot wire cutting machines.

RM-PoliCut3D is available in 20 models with different width and length of cut, so you can find the perfect machine for both small 3D cuts and giant polystyrene artworks.

HOT WIRE CUTTING WITH LATHE

With the lathe, the CNC hot wire cutter can also cut longer and slim polystyrene blocks.

The hot wire cutting system combined with the lathe will allow you to give the shape you want even to cylindrical styrofoam blocks; you’ll easily creating columns and profiles with elongated profiles.

The lathe sliding system allows you to adjust the arm position based on the length of the polystyrene block.

2D CUTTING WITH TURNING TABLE

Turn your 2D work in 3D.

Thanks to the machine turning table, you can achieve symmetrical 3D solids, combining the two-dimensional wire cut with the rotation of the machine worktop.

CNC SOFTWARE AND WIRE CUTTING TECHNIQUES

RM-PoliCut3D comes with the XMC 4.0 PoliCut which is our CNC software for wire cutting machines. We have created “XMC 4.0 PoliCut” compatible with the Windows operating system so that you can easily install it without needing a dedicated operating system. 

The simple and intuitive interface allows you to start working right away and to have all the main processing parameters under control. “XMC 4.0 PoliCut” provides 5 types of wire cutting operations that are capable to utilize all the features of the RM-PoliCut3D machine.

2D HOT WIRE CUTTING

Thanks to the simple import of the DXF file your hot wire cutter will be able to make two-dimensional cuts right away. Our CNC software will automatically calculate interconnection points, junctions, and outputs.

2D HOT WIRE CUTTING + TURNING TABLE

The 2D cutting technique will allow you to create symmetric 3D silhouettes by combining the 2D cut with the rotating plate of the machine.

You can achieve symmetrical 3D solid without having to work with complicated 3D CAD software – you just need to sketch the section profile and the software will do the rest. XMC 4.0 allows you to handle twisting during the cutting process and during the input and output procedures.

2D HOT WIRE CUTTING + LATHE

The 2D cutting technique plus the lathe function will allow you to create symmetrical three-dimensional objects of varying length.

With this feature you can cut 3D solids without having to draw with complicated 3D CAD software.

INDEPENDENT AXES CUTTING

XMC4.0 can handle the X1Y1 axes on the right and X2Y2 on the left side in an absolutely independent way.

This cutting mode will allow you to create different profiles and obtain: bevel-shaped templates, projection letters and tilted cuts on irregular geometries.

You can directly import the complex 3D silhouette file and easily send it to work.

3D HOT WIRE CUTTING

XMC 4.0 PoliCut manages non-symmetrical 3D cutting projects.

By setting the three-dimensional cut mode, you can import an STL 3D model and process the 3D file in 2 different modes:

  • The CNC software divides the solid into slices of configurable thickness and the machine will take care of the realization of the object.
  • The solid is divided into a number of sections that has been preset. You will be able to choose the number of sections in which the solid is divided and then you can start working in conjunction with the rotating plate.

TECHNICAL FEATURES

Length of cut
  • 1300 mm
  • 2600 mm
  • 3500 mm
  • 4200 mm
Width of cut 1300 mm
Cutting wire 0,25 mm
Structure Structure support plane in reinforced forex 8mm
Cabling High resistance jointed chains for recollection and distribution of cables
Sliding Sliding with precision guides
XY axes speed Maximum speed (Master / Slave) 120 mm/sec (7,2 m/min)
Z axes speed Maximum rotation speed (Lathe / Table) 90 deg/sec
Numeric control Industrial CN with high-performance power H, capable to control up to 7 interpolated axes thanks to the integration of a new processor in 32-bit RISC and clock in 264MHz and PLC integrated
Axes motorization Servo-motors with the encoder to guarantee the maximum positioning precision on every axes
User interface User interface for MS Windows [ XMC 4.0 Policut ]
CAD/CAM Software Integrated CAM-SW – XMC 4.0 Policut, direct importation of HPGL/ DXF/ISO/STL files with automatic cutting path generation
Axes overfeed Adjustable axes speed with the external potentiometer
Cut temperature overfeed Adjustable wire temperature with an external potentiometer
Ground indicative maximum dimensions
  • 1900 x 2000 x 2000 mm
  • 3200 x 2000 x 2000 mm
  • 4100 x 2000 x 2000 mm
  • 4800 x 2000 x 2000 mm
Indicative weight
  • 400 kg
  • 450 kg
  • 500 kg
  • 550 kg
Power supply 230 Vac 50Hz 16A
Certifications C.E. certification in compliance with the current regulations

Length of cut
  • 1300 mm
  • 2600 mm
  • 3500 mm
  • 4200 mm
Width of cut 1500 mm
Cutting wire 0,25 mm
Structure Structure support plane in reinforced forex 8mm
Cabling High resistance jointed chains for recollection and distribution of cables
Sliding Sliding with precision guides
XY axes speed Maximum speed (Master / Slave) 120 mm/sec (7,2 m/min)
Z axes speed Maximum rotation speed (Lathe / Table) 90 deg/sec
Numeric control Industrial CN with high-performance power H, capable to control up to 7 interpolated axes thanks to the integration of a new processor in 32-bit RISC and clock in 264MHz and PLC integrated
Axes motorization Servo-motors with the encoder to guarantee the maximum positioning precision on every axes.
User interface User interface for MS Windows [ XMC 4.0 Policut ]
CAD/CAM Software Integrated CAM-SW – XMC 4.0 Policut, direct importation of HPGL/DXF/ISO/STL  files with automatic cutting path generation
Axes overfeed Adjustable axes speed with an external potentiometer
Cut temperature overfeed Adjustable wire temperature with an external potentiometer
Ground indicative maximum dimensions
  • 1900 x 2200 x 2000 mm
  • 3200 x 2200 x 2000 mm
  • 4100 x 2200 x 2000 mm
  • 4800 x 2200 x 2000 mm
Indicative weight
  • 600 kg
  • 650 kg
  • 700 kg
  • 750 kg
Power supply 230 Vac 50Hz 16A
Certifications C.E. certification in compliance with the current regulations

Length of cut
  • 1300 mm
  • 2600 mm
  • 3500 mm
  • 4200 mm
Width of cut 2000 mm
Cutting wire 0,35 mm
Structure Structure Support plane in reinforced forex 8mm
Cabling High resistance jointed chains for recollection and distribution of cables
Sliding Sliding with precision guides
XY axes speed Maximum speed (Master / Slave) 120 mm/sec (7,2 m/min)
Z axes speed Maximum rotation speed (Lathe / Table) 90 deg/sec
Numeric control Industrial CN with high-performance power H, capable to control up to 7 interpolated axes thanks to the integration of a new processor in 32-bit RISC and clock in 264MHz and PLC integrated
Axes motorization Servo-motors with an encoder to guarantee the maximum positioning precision on every axes.
User interface User interface User interface for MS Windows [ XMC 4.0 Policut ]
CAD/CAM Software Integrated CAM-SW – XMC 4.0 Policut, direct importation of HPGL/DXF/ISO/STL files with automatic cutting path generation
Axes overfeed Adjustable axes speed with the external potentiometer
Cut temperature overfeed Adjustable wire temperature with an external potentiometer
Ground indicative maximum dimensions
  • 1900 x 2700 x 2000 mm
  • 3200 x 2700 x 2000 mm
  • 4100 x 2700 x 2000 mm
  • 4800 x 2700 x 2000 mm
Indicative weight
  • 800 kg
  • 850 kg
  • 900 kg
  • 950 kg
Power supply 230 Vac 50Hz 16A
Certifications C.E. certification in compliance with the current regulations

Length of cut
  • 1300 mm
  • 2600 mm
  • 3500 mm
  • 4200 mm
Width of cut 2500 mm
Cutting wire 0,45 mm
Structure Structure support plane in reinforced forex 8mm
Cabling High resistance jointed chains for recollection and distribution of cables
Sliding Sliding with precision guides
XY axes speed Maximum speed (Master / Slave) 120 mm/sec (7,2 m/min)
Z axes speed Maximum rotation speed (Lathe / Table) 90 deg/sec
Numeric control Industrial CN with high-performance power H, capable to control up to 7 interpolated axes thanks to the integration of a new processor in 32-bit RISC and clock in 264MHz and PLC integrated
Axes motorization Servo-motors with an encoder to guarantee the maximum positioning precision on every axes.
User interface User interface User interface for MS Windows [ XMC 4.0 Policut ]
CAD/CAM Software Integrated CAM-SW – XMC 4.0 Policut, direct importation of HPGL/DXF/ISO/STL files with automatic cutting path generation
Axes overfeed Adjustable axes speed with the external potentiometer
Cut temperature overfeed Adjustable wire temperature with an external potentiometer
Ground indicative maximum dimensions
  • 1900 x 3200 x 2000 mm
  • 3200 x 3200 x 2000 mm
  • 4100 x 3200 x 2000 mm
  • 4800 x 3200 x 2000 mm
Indicative weight
  • 1000 kg
  • 1050 kg
  • 1100 kg
  • 1150 kg
Power supply 230 Vac 50Hz 16A
Certifications C.E. certification in compliance with the current regulations

Length of cut
  • 1300 mm
  • 2600 mm
  • 3500 mm
  • 4200 mm
Width of cut 3000 mm
Cutting wire 0,45 mm
Structure Structure support plane in reinforced forex 8mm
Cabling High resistance jointed chains for recollection and distribution of cables
Sliding Sliding with precision guides
XY axes speed Maximum speed (Master / Slave) 120 mm/sec (7,2 m/min)
Z axes speed Maximum rotation speed (Lathe / Table) 90 deg/sec
Numeric control Industrial CN with high-performance power H, capable to control up to 7 interpolated axes thanks to the integration of a new processor in 32-bit RISC and clock in 264MHz and PLC integrated
Axes motorization Servo-motors with an encoder to guarantee the maximum positioning precision on every axes.
User interface User interface User interface for MS Windows [ XMC 4.0 Policut ]
CAD/CAM Software Integrated CAM-SW – XMC 4.0 Policut, direct importation of HPGL/DXF/ISO/STL files with automatic cutting path generation
Axes overfeed Adjustable axes speed with the external potentiometer
Cut temperature overfeed Adjustable wire temperature with an external potentiometer
Ground indicative maximum dimensions
  • 1900 x 3500 x 2000 mm
  • 3200 x 3500 x 2000 mm
  • 4100 x 3500 x 2000 mm
  • 4800 x 3500 x 2000 mm
Indicative weight
  • 1200 kg
  • 1250 kg
  • 1300 kg
  • 1350 kg
Power supply 230 Vac 50Hz 16A
Certifications C.E. certification in compliance with the current regulations

AVAILABLE OPTIONALS

INDEPENDENT AXES

  • Direct STL file importation
  • Separate XY BC axes management
  • Independent management software module
  • For cone trunks and tapered shapes

Code: RM-PROFI-Indx

LATHE

  • Lathe optional for vases and columns
  • Controlled and interpolated rotation with gear motor
  • Micro limit switch for zero setting with no rotation limits
  • Maximum workable diameter 700 mm
  • Maximum workable length (Until 3800 mm depending on the model)

Code: RM-PROFI-lathe

TURNING TABLE

  • Turning table optional for vases and columns
  • Controlled and interpolated rotation with gear motor
  • Micro limit switch for zero setting with no rotation limits
  • Maximum workable diameter 1200 mm
  • Maximum workable height 1200 mm

Code: RM-PROFI-Table

CAM SOFTWARE

  • Direct importation of symmetrical and non-symmetrical STL files
  • Setting of the resolution and generation of the shape profile
  • Usable only with Turning table
  • Changing scale, position and 3D model rotation function
  • Automatic generation of ISO files

Code: RM-Profi-3DSw

KEYPAD FOR AXES MANUAL CONTROL

  • Specific for XMC 2.0 Policut Numeric Control
  • Movement of XYZB axes in jog
  • Continuous and stepper movements
  • 18 function keys
  • Direct Start / Hold / Stop with dedicated keys
  • Connection via DB9 connector

Code: RM-KEYPAD-LC-Poli